Production process
How we manufacture
Powder coating
Industrial-grade polymer coating
Eco-friendly powder compounds based on polyester and epoxy resins are applied electrostatically and cured at 200°C. The result is a 60–80 μm coating that doesn't crack or peel and keeps its color for 10+ years outdoors.
Galvanizing & corrosion protection
Rust resistance 4× above standard
Before painting, every metal part is coated with a zinc-rich primer (70% zinc). After curing, the zinc forms an oxide film that blocks oxygen from reaching the metal. This technology is critical for products used through Almaty winters and humidity swings.
Shot blasting
Surface preparation before coating
After welding, every product passes through a shot-blasting chamber. Steel shot 0.3–0.8 mm in diameter is applied at 6 bar pressure, removing mill scale, rust and welding slag. This creates an SA 2.5 microtexture that triples paint adhesion compared to untreated metal.
Laser metal cutting
Cutting accuracy to 0.1 mm on sheets up to 20 mm
A 6 kW fiber laser cuts sheet metal, stainless steel and aluminum from DXF drawings automatically. Edges need no finishing — the cut is clean and burr-free. The nesting software optimizes material use: waste stays under 8%.
Robotic welding
MIG/MAG, TIG — consistent weld quality
Welding robots produce repeating welds with constant current and wire-feed parameters. Thin-walled parts and stainless steel use TIG welding in an argon atmosphere. Manual welding is reserved for non-standard joints, done by certified welders of grade 5–6.
Stainless steel passivation
Chemical surface protection for AISI 304/316
Stainless parts are immersed in an acid bath that removes free iron from the surface and forms a passive oxide layer. This restores corrosion resistance after welding and machining. Passivated products comply with ASTM A967.
Equipment fleet
What we've invested in
The total value of our production equipment exceeds $1,300,000. That's our guarantee of quality for every product.